Integrex Matrix to Matrix 2 - Part 2

For Integrex models with the lower turret option (ST), tool data "auto set" feature is reversed compared to the mark IV. There are now two MSR units, one for the lower turret which is on the right end of the machine, and one for the upper, on the left end.

Lower turret tools 101 thru 109 are set with tool setter, then 1 thru 9 are "autoset". This is the opposite of the Mark IV Matrix, which has only one MSR unit.

Integrex Matrix to Matrix 2 - Part 1

There are quite a few differences when going from the Mark IV series Integrex to the new "I" models with the Matrix 2 control. I will share, as I come across them...

Part 1 - In Mazatrol, all "B" and "C" axis positioning commands are no longer in the actual machining unit. They are rather on a separate "index" unit, more like a Horizontal mill. When loading a Matrix program into the control Matrix 2 automatically converts and inserts these units for you, with the exception of some "2-workpiece mode" situations. When programming from scratch it can be a bit of a learning curve, but not too bad.

Logo

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From mark IV to "I" Integrex

Wow, huge differences/changes on newer Mazak Integrexes.
Mazak should have put out a manual or class for those going from one to the other. Maybe I'll put something together...

Integrex Simultaneous machining

If you haven't unlocked the power of "2 workpiece mode" on you Mazak Integrex St, I can help you cut cycle times in half.

Both spindles and turrets machining at the same time, it's great, check it out!!

Growth

Brueckner CNC Services is growing rapidly! We're now an LLC...

Macros & CAM

 Mastercam to post out complex tool paths, then combining with custom macro B for the repetitive step overs and cut depths.

Surface finish

Today I was taking a face cut on some 304ss parts...
CNMG 431
.0015 DOC
750 sfm
.0015 Feed
Was getting an "11" finish with NO polishing! Parts looked great!

Ceramic

2" dia ceramic cutter,
1500 sfm
.010 depth of cut
.007 feed per rev
No coolant
Cuts great, but setup must be VERY sturdy, slightest bit of vibration and forget it.

High Feed Milling

Recently ran a 1" dia. High feed cutter from Iscar. In 4140 steel, .035 depth of cut, 1298 rpm's, and 136 inches per minute feed. Great for machines that are low on horsepower also... Try it out!

Background edit

Fanuc control 18-21 M&T
Parameter #3101 bit 4 =1
Enable background edit of currently selected program.

Custom M-codes

I once created an M40 to use on a VMC instead of M30.
This custom M-code would home Z axis, stop spindle, turn off coolant, move table forward for loading, and turn on chip conveyor.
With a couple parameters you can easily attach sub programs to any free M-codes.

Mazak Integrex "I" model

The new "I" and "J" models of Mazak's Integrex bring about changes in the programming style. Traditionally programmed as a lathe w/milling, it is now the opposite. The milling aspect has been greatly improved in many ways, and the milling units are now programmed just like a Horizontal.

G72 facing cycle with incremental move

Using a canned facing cycle, try an incremental move on the last line of the contour...
G0 X2. Z1.;
G72 W.1 R.05;
G72 P10 Q20 U0. W.01 F.01;
N10 G0 Z0.;
G1 X0.;
N20 G1 "W.05"; (feeds out .050 incrementally rather than all the way back to start point Z1., saving cycle time)

2011

In 2011 the US spent more on new Machining technology than it has in the past 15 years!

1st. Blog entry

Brand new CNC Blog...
Good stuff coming soon!